At TOS, we help clients make their products smarter, better, and more cost-efficient. Our product optimization approach focuses on improving existing designs, reducing production costs, and increasing reliability and manufacturability.
Using modern CAD software (SolidWorks), we analyse each component in detail. This allows us to identify bottlenecks such as unnecessary tolerances, complex machining operations, or expensive materials. We then assess where design adjustments can lead to improved performance, lower costs, or a simpler and more efficient production process.
Thanks to our experience with a wide range of manufacturing techniques—from machining to sand casting, forging, and extrusion—we can advise you on the optimal solution for your specific application. Our objective is always the same: to deliver a technically and economically improved product that is ready for efficient production.
A key component of our product optimization is converting welded structures and CNC components into cast, forged , or extruded parts. This transformation can yield significant benefits, reducing not only the number of operations but also tolerance chains, weight, and failure rates. Furthermore, we can often achieve significant savings.
In addition, we regularly use aluminum extrusions that closely approximate the final shape of the product. This significantly reduces the amount of machining required while maintaining structural strength. This method is particularly suitable for series where weight, price, and reproducibility are important.
During this conversation we will briefly explain what we can do for you and answer your questions.
Based on your product and requirements, we request prices and delivery times from various suppliers.
We will then prepare a clear quote. Prices are quoted based on your terms and conditions.
Once you have approved our proposal, we will start creating a prototype.
After approval of the prototype, the assignment will begin.
Successful product optimization begins with the right choice of materials. Depending on the application, load, and environment, we advise on suitable metals or plastics. Sometimes an alternative material can offer the same strength at a lower cost or with a lighter weight. We also consider sustainability and recyclability to ensure your product remains future-proof.
In addition to technical improvements, we focus on cost savings throughout the entire chain. Through smart adjustments in design and production processes, we can often achieve significant savings without compromising quality. This includes reducing post-processing, optimizing casting directions, or combining operations into a single, more efficient process.
TOS serves as a central hub within the entire supply chain between Western European customers and our production partners in Eastern Europe and China. Thanks to this international network, we can flexibly switch between local and international production, depending on the desired price, quality, and delivery time. This keeps your supply chain efficient, transparent, and reliable.
Our strength lies in the combination of engineering, practical experience, and meticulous production management. Our structured approach —from initial design and technical advice to production, quality control , and logistics—ensures collaboration with you every step of the way. This ensures a functional, affordable, and sustainable end result, supported by a stable global network and a smoothly organized supply chain.
